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Filling Machine (1)
Filling Machine (1)

Filling Machine

The Filling Machine is designed for high-speed, accurate, and hygienic filling of liquids, pastes, and semi-solids into various containers (bottles, cans, pouches, tubes). It features modular design, supports multiple filling technologies (gravity, piston, volumetric), and is ideal for beverages, dairy, sauces, and edible oils.
  • High filling accuracy (±0.5% or better) with no-drip nozzles to minimize waste and ensure clean operation
  • Modular design allows easy integration into production lines and adaptation to different container shapes and sizes.
  • Constructed with 304/316 stainless steel in product contact parts, ensuring hygiene and easy cleaning (CIP/SIP optional).
  • Supports various filling principles: gravity for thin liquids, piston for viscous products, vacuum for foamy liquids
  • PLC-controlled with HMI for recipe management, production data tracking, and fault diagnosis

Applications

This filling machine is widely used for:

  • Beverage industry​ – Filling water, juice, soft drinks, milk, and tea into PET/glass bottles or cans.
  • Dairy products​ – Filling yogurt, milk, cream, and fermented drinks into cups or bottles.
  • Edible oils & condiments​ – Filling cooking oil, soy sauce, vinegar, and dressings.
  • Sauces & pastes​ – Filling ketchup, mayonnaise, tomato paste, and honey.
  • Pharmaceuticals & cosmetics​ – Filling lotions, gels, and liquid soaps (with appropriate GMP design).

 

Technical Specifications

Product Name Filling Machine
Filling Heads 4 – 32 heads (customizable)
Filling Range 10ml – 5L (adjustable by changing pump/cylinder size)
Filling Accuracy ±0.5% of set volume (for non-foaming liquids)
Production Speed Up to 200 bottles/minute (depending on heads, volume, and viscosity)
Power Supply 220V/380V, 50/60Hz, 3-phase
Air Pressure Required 0.6 – 0.7 MPa
Machine Material (Contact) 304 or 316 Stainless Steel
Control System PLC + Touch Screen HMI
Optional Functions Auto Cap Tightening, Induction Sealing, Labeling, Conveyor Integration

FAQ

Q1: What type of filling principle is best for my product?

A: Gravity/Pressure Gravity: Ideal for free-flowing, non-foaming liquids (water, oil, juice). Piston Filling: Best for viscous, pulpy, or paste-like products (yogurt, sauce, honey). Vacuum Filling: Suitable for foamy liquids or glass bottles. We will recommend the best technology based on your product’s viscosity, foaming tendency, and container type.

Q2: How easy is it to change between different bottle sizes or products?

A: Our machines are designed for quick changeover. By using quick-change parts (nozzles, guides, grippers) and saving recipes on the HMI, changeover time can often be reduced to 15-30 minutes.

Q3: Do you offer aseptic or sterile filling machines?

A: Yes, we can provide aseptic filling solutions which include a sterile chamber, HEPA filtration, and sterilization systems (e.g., hydrogen peroxide, steam) for filling room-temperature, shelf-stable products like UHT milk or juice.

Q4: What kind of after-sales training and support do you provide?

A: We provide detailed operation and maintenance manuals, video tutorials, and on-site training for your operators and technicians. We offer remote online support and have a network of service partners in key regions.

Q5: Can the machine handle glass bottles?

A: Yes, with appropriate bottle handling and conveying systems (such as starwheels and guide rails designed for glass), our filling machines can handle both plastic and glass containers.

Q6: What is the payment terms and delivery time?

A: Standard terms: 30% deposit, 70% before shipment. Delivery time for a standard monoblock filler is 45-60 days. Customized or high-speed rotary fillers may take 60-90 days.

Additional Features

  • CIP (Clean-in-Place) system for automatic internal cleaning.
  • Load cell feedback system for ultra-high accuracy filling.
  • Integration capability with upstream (blower, rinser) and downstream (capper, labeler) equipment.
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